946, GIDC, Makarpura, Vadodara, India inq@polyvalve.com
CONTROL LINED VALVES

Control Plug Valve

Tapered Plug Actuated Valve for Tight Shutoff and Throttling in Slurry-Laden or Viscous Corrosive Media

0.5" – 12"

Size Range

Pneumatic / Electric

Actuation

On-Off & Throttling

Control Function

PFA / FEP / PVDF

Lining

OVERVIEW

Actuated Plug Valves for Slurry and Viscous Process Lines

UNP’s Control Plug Valve is the actuated version of our PFA-lined plug valve. Pneumatic or electric quarter-turn actuators are factory-fitted to the lever mount or gear drive, with the same chevron PTFE sealing and dove-tail-anchored lining as the manual version.

The tapered plug design wipes the seat with every rotation, making this the preferred control valve for slurry-laden process media, viscous chemicals, or any service where ball valves tend to foul. Both standard PFA-lined and Sleeved (TFCOR sleeve) plug constructions are available.

The full-bore plug delivers minimal pressure drop in the open position and tight shutoff in the closed position — ideal for batch reactor isolation, sludge transfer lines, and tank-bottom drains.

Why Choose This Control Valve

  • Self-wiping tapered plug — ideal for slurries
  • Standard PFA-lined & Sleeved (TFCOR) options
  • Pneumatic / Electric / Gear actuation
  • Sizes 0.5" through 12"
  • Full-bore plug for low pressure drop
ACTUATION OPTIONS

Choose Your Actuator Type

Each valve ships fully assembled with the actuator type and accessories that fit your control strategy.

Pneumatic

Spring-return fail-safe and double-acting cylinders. Fastest response, preferred for safety-critical service.

Electric

Motorized actuators with 4–20 mA modulating or on/off control. For sites without instrument air.

With Smart Positioner

Pneumatic actuator + digital positioner (HART/Profibus) for precise modulating throttle control.

TECHNICAL DATA

Specifications, Materials, Testing

Valve Body Specifications

Valve Design StandardAPI 599
Shell DesignANSI B 16.34
Size Range0.5" – 12"
ConnectionFlanged, RF (Wafer for Butterfly)
Testing StandardAPI 598 / BS EN 12266-1
Operating Temperature-40°F to 450°F (PFA) — depends on lining material

Actuator Specifications

ParameterSpecification
Mounting StandardISO 5211 (rotary) / ISO 5210 (linear)
Air Supply (Pneumatic)4 – 8 bar clean dry instrument air
Power Supply (Electric)24V DC, 110/220V AC, 380/415V 3-Phase
Control Signal4–20 mA / 0–10V / On-Off / HART (optional)
Fail-Safe ActionSpring Return — Fail Open / Fail Close / Stay Put
Enclosure RatingIP67 standard / IP68 / ATEX Zone 1 (Ex d) on request

Available Accessories

AccessoryFunction
PositionerSmart digital positioner with HART / FF / Profibus protocols
Solenoid Valve3/2 or 5/2 pilot — NAMUR mounting standard
Limit Switch BoxMechanical or proximity switches with visual indicator
Filter RegulatorAir filtration + pressure regulation for pneumatic supply
Volume BoosterFor high-flow-rate stroking of large actuators

Valve Body Materials

ComponentOptions Available
Body CastingASTM A 216 GR. WCB / A 351 GR. CF 8 / CF 8M / A 890 GR. 4A (CD3MN) / Super Duplex
Lining MaterialsPFA / FEP / ETFE / PVDF / PPH / ECTFE / Antistatic PFA
Flange RatingANSI B 16.5 150# / 300# / DIN PN 10 / 16 / 25 / JIS

Testing & Certification

TestStandard / Specification
Hydrostatic Shell TestAPI 598 / BS EN 12266-1 (100% sampled)
Seat Leakage TestAPI 598 Class VI / Bubble-Tight
Spark Test (Lined Components)20 KVDC
Actuator Function TestFull stroke + signal response verification
CertificationsISO 9001:2015 / CE / PED 1128 / SIL-3 (on request)
OUR PORTFOLIO

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READY TO AUTOMATE?

Order Your Control Plug Valve

Tell us your line size, lining preference, actuation type, and accessories — we’ll spec the exact control valve package in 24 hours.

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